Shallow dished head 2200 mm — profile diagram

Industrial separatorsAir receivers

The shallow dished head 2200 mm is a flanged end component with a low-profile crown. Its suitability for a vessel, tank or other equipment is established by the equipment design.

Germes-Ural manufactures shallow dished heads 2200 mm by cold flanging to agreed technical specifications and drawings. Applicable GOST 34347-2017 requirements are considered for welded steel vessels.

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Specifications for shallow dished heads 2200 mm

Parameter Value
Internal diameter D 2200 mm
Thickness s 3–22 mm; specific combination according to the project
Crown radius R 2640–3080 mm
Knuckle radius r 100 mm
Straight flange h1 Catalogue value ≥ 3.5s; final dimension according to the drawing
Dish depth h2 According to the agreed profile
Head type Shallow dished flanged head
Manufacturing Cold flanging
Documentation Technical specifications and drawing; applicable GOST 34347-2017 and design requirements
Material Carbon, low-alloy and stainless steel; other materials by agreement
Heat treatment Where required by the material and project
Acceptance inspection Geometry, thickness, surface and compliance with the order
Supply Russia and CIS countries

Typical dimensions for D = 2200 mm

Thickness s, mm Flange h1, mm R, mm r, mm
3 ≥ 10,5 2640–3080 100
4 ≥ 14,0 2640–3080 100
5 ≥ 17,5 2640–3080 100
6 ≥ 21,0 2640–3080 100
8 ≥ 28,0 2640–3080 100
10 ≥ 35,0 2640–3080 100
12 ≥ 42,0 2640–3080 100
14 ≥ 49,0 2640–3080 100
16 ≥ 56,0 2640–3080 100
18 ≥ 63,0 2640–3080 100
20 ≥ 70,0 2640–3080 100
22 ≥ 77,0 2640–3080 100

The table retains the published production dimensions for 2200 mm. The R interval and h1 ≥ 3,5s condition describe the company catalogue profile, rather than a universal GOST profile. Exact radii, dish depth, flange and finished thickness are recorded in the drawing; allowable pressure is confirmed by calculation.

Manufacturing shallow dished heads 2200 mm

Cold forming and flanging of dished ends

When forming the 2200 mm head, the crown is joined to the knuckle r = 100 mm. The exact R value is selected within the agreed range 2640–3080 mm. Blank preparation, flange and weld edge are coordinated with thickness, material and the drawing.

  • Mating diameter 2200 mm and ovality
  • Crown profile and smooth transition to the flange
  • Thickness after forming
  • Straight flange length and edge condition
  • Surface condition and order documentation

Applications of heads 2200 mm

Specify the head requirements for the intended equipment: Heads for industrial separators, Heads for air receivers. These pages help define the equipment requirements; they do not automatically establish a diameter or allowable operating pressure.

The shallow dished configuration 2200 mm is agreed for its profile, loads, material and assembly conditions. Atmospheric, internal pressure or external pressure service must be stated in the equipment design where applicable.

Vessel equipment applications
Dished-end profile and manufacturing requirements

Profile 2200 mm and requirements GOST

The geometry of the shallow dished profile 2200 mm is specified by technical specifications and the engineering drawing. The dimensions on this card cannot be applied automatically to an elliptical or torispherical head of the same diameter.

GOST 34347-2017 sets general technical requirements for welded steel vessels. Calculations use the project documentation and an applicable method, including GOST 34233.2-2017 within its scope. The dimensional table does not establish an allowable pressure.

Joining components of different thicknesses

Head and shell thicknesses may differ at 2200 mm. Specify the transition and edge preparation separately. The finished head must match this joint, not merely a general catalogue thickness.

For the 2200 mm head, include information specific to the shallow dished profile, knuckle radius 100 mm and selected R value. The part designation and document revision must match in the order and assembly specification.

Materials for dished-end manufacturing

Materials

Carbon steels

20YuCh, 09G2S, St3sp5, St20, 17G1S

Aluminium alloys

AMg3, AMg5, AMg61 (1561), R-1407

Stainless steels

08(12)Kh18N10T, 10Kh17N13M2T, AISI 321, AISI 304, AISI 316Ti and Other

Titanium alloys

VT1-0, VT5, VT6, VT8, VT9, OT4-O

Material selection for 2200 mm

The material for the shallow dished head 2200 mm is matched to the shell, medium and temperature. State the exact grade, finished thickness, corrosion allowance and surface condition. Availability of a material does not establish feasibility of every size combination without a project review.

Geometry and quality inspection of dished ends

Quality inspection of heads 2200 mm

Inspection of the shallow dished head 2200 mm covers the joint, crown profile and knuckle r = 100 mm. R, h1 and h2 are checked against the same agreed drawing revision. Weld inspection requirements are specified for welded blanks.

  • Diameter 2200 mm and mating tolerances
  • Profile radii and heights according to the drawing
  • Thickness in the specified zones
  • Surface and edge condition
  • Compliance of openings and connections with the order

Why choose Germes-Ural

  • Dished end manufacturing since 2004;
  • Our own manufacturing facility;
  • Shallow dished heads: diameters 600–4300 mm;
  • Shallow dished head thickness: 3–22 mm, as specified;
  • Manufactured to GOST, technical specifications and customer drawings;
  • Quality checks throughout manufacturing;
  • Delivery across Russia and CIS countries.

Frequently asked questions

Can 2200 mm be joined to a thinner shell?

The welded joint design determines the solution. Submit both thicknesses and the transition requirements for a manufacturing review.

What radii are specified for shallow dished head 2200 mm?

The production table lists R = 2640–3080 mm. This is a configuration range: the exact radius and corresponding dish depth are specified in the agreed drawing.

What knuckle is specified for the shallow dished head 2200 mm?

The published configuration specifies r = 100 mm. Straight flange height h1 and edge preparation are agreed separately for the thickness and welded joint.

What information is needed for a quotation?

Provide the drawing, material, thickness, quantity, medium, design loads and temperature. Include edge preparation, openings, inspection and delivery requirements.

What is the lead time for shallow dished head 2200 mm?

Lead time is confirmed after reviewing blank availability, batch size and processing operations. The indicative lead time of 7 days or more is confirmed in the quotation for the agreed specification.

Packaging of dished ends

Delivery of shallow dished heads 2200 mm

The delivery method for the 2200 mm head is selected for its actual height, weight and batch quantity. Packaging must protect the profile and prepared weld edge. Special surface requirements are included in the protection specification.

Specify the destination and unloading conditions. Transport, load orientation and packaging are agreed with the delivery schedule and batch contents.

Order shallow dished heads 2200 mm

Germes-Ural specialists will prepare a quotation and confirm the material, thickness and geometry requirements for your project.

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    This page describes the shallow dished head 2200 mm. All sizes shallow dished heads.

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